Paramtents
Certification CCC
After-Sales Service Overseas Service Center Available
Machine size Middle size
Condition New
Customized service Available
Packging & Delivery
Min Order1 piece
Briefing
Detailed
Suitable for inserting coil and wedge into stator slot by servo system;can insert the coil and wedge in the mid of slot into stator at a time;wedge feeding is to be done by stepping motor,coil and wedge inserting is by servo system;different parameter could be set in human-machine interface;the speed and feeding mode is acquirable according to different slot filling rate and different kind of wire;different size stator prodcution can be achieved by changing tooling;especially apply to micro induction motors such as air conditioner motor,washing machine motor,compression motor,fan motor,generator motor and pump motor.
Specification
Stator stack length:10--150mm
Stator OD:Max. 160mm
Stator ID:30~110mm
Tooling traveling distance:Max.60mm
Slot number:8~48slots
Max. slot filling rate:80%
Power:380V/50/60HZ 3Kw
Machine weight:about 850kg
Machine dimension:L1850*W650*1700mm
Main components
PLC:Mitsubishi
Servo motor:Mitsubishi
Wedge feeding motor:Sihai
Touchscreen:Tongtai
Cylinder:SMC
Sensor:Autonics
Switch and Button:Schneider
Other electric parts:Delixi /Schneider
Machine main function and characteristic
l The machine insert coil and wedge simultaneously, coil insertion is controlled by servo motor system , and wedge insertion by variable frequency motor.
l It is controlled by HMI, and machine can diagnose breakdown automatically.
l This machine is suitable for Polyester Film wedge roll material with fixed thickness and fixed width (width and thickness dimension is provided by customer)
l The wedge feeding is by stepping motor, feeding length, cutting, forming, inserting slot number could be set.
l Both copper wire and aluminium wire are appliable.
l Production capacity ≤25s/set (exclude the man-hours for auxiliary work)
l Primary qualification rate for copper wire ≥98.5%, after rework, the rate ≥99.5%
l Both wedging system and feeding system have pre-decelerating function.
l This machine has alarm for material runout.
l Wire pushing height and stop time can be set in the HIM interface.
l This machine has fixed foot and removable wheel.
l Wedge should not be damaged, no burr in the surface, no movement or slide.
l Slot paper should not be damaged, no movement or slide. Copper wire should not be pull away from the paper.
l The stator should not be deformation or stator lamination should not be upward.
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